Film Surface Defect Detection
Substitute labor
Non-standard customization
The copper foil surface defect detection equipment installs industrial linear array CCD cameras on both sides of the upper and lower surfaces of the material, uses a high-brightness LED linear condenser cold light source to illuminate the material surface, and triggers the camera through an encoder for online high-speed scanning photography. The high-speed image processing system acquires defects such as pits, black spots, black lines, oxidation spots, foreign matter, scratches, pad wounds, wrinkles, pinholes and other defects on the surface of the copper foil in real time. The signal control system can provide real-time sound and light alarms, defect records, Automatic labeling and other operations.
Through an industrial line scan camera, an industrial line scan lens, and high-intensity illumination from an LED light source, images of the copper foil surface are collected in real time, and the collected images are transmitted to the image server in real time for processing. The high-speed image processing system acquires defects such as pits, black spots, black lines, oxidation spots, foreign matter, scratches, pad wounds, wrinkles, pinholes and other defects on the surface of the copper foil in real time. The signal control system can provide real-time sound and light alarms, defect records, Automatic labeling and other operations.
【Detection Parameters】
Detection object: Copper foil, etc.
Detect defects: padding, wrinkles, oxidation, pinholes and other defects
Detection range: Customized according to the width of the production line (adaptable to any width)
Detection accuracy: 0.1mm~1mm (depends on the number of cameras, production line width and vehicle speed)
Software function: Completely customized detection requirements according to user requirements
【System Functions】
(1) Accurate defect map (X, Y coordinates) positioning display module;
(2) Automatic sound and light alarm, and display the current and previous 10 defect images;
(3) Real-time defect information display, recording the current defect type, area (diameter), horizontal and vertical position and other information;
(4) Basic product information module, recording product batch number, model, specification, shift number, operator and other information
(5) Real-time meter detection and alarm information display;
(6) Automatic classification of defects based on characteristics such as defect area size, shape, grayscale difference;
(7) Automatic alarm for periodic and continuous defects;
(8) Automatically generate product defect records for each roll of products, and users can directly query according to the batch number;
(9) Automatically change rolls and automatically print a quality report of product information for each roll;
(10) Functions such as automatic statistics, saving, querying, calling and printing of detection history records;
(11) Long-term, large-capacity historical record storage;
(12) Automated linkage of production lines, remote technical services, etc.;
Note: The software functions can be customized and developed with special functions according to the different requirements of users.
Detection object: Copper foil, etc.
Detect defects: padding, wrinkles, oxidation, pinholes and other defects
Detection range: Customized according to the width of the production line
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